The challenge
A beverage giant's corporate identity cap required 8-color embroidery with gradient shading — three factories had declined the job as too risky for bulk.
Our solution
We digitized the artwork three times with different stitch densities, ran a 500-piece pilot, and assigned one dedicated embroidery line for the full run.
Results
60,000
Pieces in one season
8
Thread colors in one logo
0
Rejected cartons at destination
3
Digitizing iterations before approval
"The gradient on our crane logo is our brand. Gazelle was the only factory that treated it that way."
Products we made
- Structured cotton caps
- Flat embroidery
- Custom taping
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