1.2 million caps across 40 styles, one QC standard
The challenge
A national outdoor chain needed 40+ cap styles across 300 stores, but their previous vendor's quality drifted badly between batches.
Our solution
Single-factory consolidation: one tech pack library, one QC checklist, batch-coded inspections with photo reports before every shipment.
Results
1.2M
Pieces delivered per year
40+
Active styles in one program
99.4%
First-pass QC rate
300+
Stores stocked nationwide
"One factory, one standard. Our store staff stopped noticing which batch a cap came from — that's the point."
Products we made
- Performance truckers
- Camo 6-panels
- Merino beanies
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