The challenge
A rugby licensee's supporter caps were falling apart mid-season — stitching failed exactly when fans wore them hardest.
Our solution
Reinforced seam spec, bar-tacked stress points, and wash-testing matched to a muddy season's real conditions.
Results
40,000
Pieces per season
3x
Seam strength vs previous spec
0
Mid-season quality complaints
5
Seasons supplied
"Our fans are not gentle. These caps don't need them to be."
Products we made
- Rugby caps
- Fleece beanies
- Supporter scarves
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